Circuit knowledge

Thursday, November 20, 2014

Sunday, October 26, 2014

Relay Selector Pushbutton Diagram Circuit

This circuit was designed for use in a hifi showroom, where a choice of speakers could be connected to a stereo amplifier for comparative purposes. It could be used for other similar applications where just one of an array of devices needs to be selected at any one time. A bank of mechanically interlocked DPDT pushbutton switches is the simplest way to perform this kind of selection but these switches aren’t readily available nowadays and are quite expensive. This simple circuit performs exactly the same job. It can be configured with any number of outputs between two and nine, simply by adding pushbutton switches and relay driver circuits to the currently unused outputs of IC2 (O5-O9).

Gate IC1a is connected as a relax-ation oscillator which runs at about 20kHz. Pulses from the oscillator are fed to IC1b, where they are gated with a control signal from IC1c. The result is inverted by IC1d and fed into the clock input (CP0) of IC2. Initially, we assume that the reset switch (S1) has been pressed, which forces a logic high at the O0 output (pin 3) of IC2 and logic lows at all other outputs (O1-O9). As the relay driver transistors (Q1-Q4) are switched by these outputs, none of the relays will be energised after a reset and none of the load devices (speakers, etc) will be selected. Now consider what happens if you press one of the selector switches (S2-S5, etc). For example, pressing S5 connects the O4 output (pin 10) of IC2 to the input (pin 9) of IC1c, pulling it low.

Circuit diagram:

Pushbutton Relay Selector Circuit Diagram

This causes the output (pin 10) to go high, which in turn pulls the input of IC1b (pin 5) high and allows clock pulses to pass through to decade counter IC2. The 4017B counts up until a high level appears at its O4 output. This high signal is fed via S5 to pin 9 of NAND gate IC1c, which causes its output (pin 10) to go low. This low signal also appears on pin 5 of IC1b, which is then inhibited from passing further clock pulses on its other input (pin 6) through to its output (pin 4), thus halting the counter. So, the counter runs just long enough to make the output connected to the switch that is pressed go high. This sequence repeats regardless of which selector switch you press, so the circuit functions as an electronic interlock system.

Each relay driver circuit is a 2N7000 FET switch with its gate driven from one output of IC2 via a 100W resistor. The relay coil is connected from the drain to the +12V supply rail, with a reverse diode spike suppressor across each coil. If you want visual indication of the selected output, an optional indicator LED and series resistor can be connected across each relay coil, as shown. For selecting pairs of stereo speakers, we’d suggest the use of relays like the Jaycar SY-4052. These operate from 12V and have DPDT contacts rated for 5A. Note that although four selector switches are shown in the circuit, only two relay drivers are shown because of limited space. For a 4-way selector, identical relay drivers would be driven from the O2 and O3 outputs of IC2.

Author: Jim Rowe - Copyright: Silicon Chip Electronics

PIC Controlled Relay Driver

This PIC Controlled Relay Driver schema is a relay driver that is based on a PIC16F84A microcontroller. The board includes four relays so this lets us to control four distinct electrical devices. The controlled device may be a heater, a lamp, a computer or a motor. To use this board in the industrial area, the supply part is designed more attentively. To minimize the effects of the ac line noises, a 1:1 line filter transformer is used.

The transformer is a 220V to 12V, 50Hz and 3.6VA PCB type transformer. The model seen in the photo is HRDiemen E3814056. Since it is encapsulated, the transformer is isolated from the external effects. A 250V 400mA glass fuse is used to protect the schema from damage due to excessive current. A high power device which is connected to the same line may form unwanted high amplitude signals while turning on and off. To bypass this signal effects, a variable resistor (varistor) which has a 20mm diameter is paralelly connected to the input.

Another protective component on the AC line is the line filter. It minimizes the noise of the line too. The connection type determines the common or differential mode filtering. The last components in the filtering part are the unpolarized 100nF 630V capacitors. When the frequency increases, the capacitive reactance (Xc) of the capacitor decreases so it has a important role in reducing the high frequency noise effects. To increase the performance, one is connected to the input and the other one is connected to the output of the filtering part.

After the filtering part, a 1A bridge diode is connected to make a full wave rectification. A 2200 uF capacitor then stabilizes the rectified signal. The PIC controller schematic is given in the project file. It contains PIC16F84A microcontroller, NPN transistors, and SPDT type relays. When a relay is energised, it draws about 40mA. As it is seen on the schematic, the relays are connected to the RB0-RB3 pins of the PIC via BC141 transistors. When the transistor gets cut off, a reverse EMF may occur and the transistor may be defected. To overcome this unwanted situation, 1N4007 diodes are connected between the supply and the transistor collectors. There are a few number of resistors in the schema. They are all radially mounted. Example C and HEX code files are included in the project file. It energizes the next relay after every five seconds.

The components are listed below.
1 x PIC16F84A Microcontroller
1 x 220V/12V 3.6VA (or 3.2VA) PCB Type Transformer (EI 38/13.6)
1 x Line Filter (2x10mH 1:1 Transformer)
4 x 12V Relay (SPDT Type)
4 x BC141 NPN Transistor
5 x 2 Terminal PCB Terminal Block
4 x 1N4007 Diode
1 x 250V Varistor (20mm Diameter)
1 x PCB Fuse Holder
1 x 400mA Fuse
2 x 100nF/630V Unpolarized Capacitor
1 x 220uF/25V Electrolytic Capacitor
1 x 47uF/16V Electrolytic Capacitor
1 x 10uF/16V Electrolytic Capacitor
2 x 330nF/63V Unpolarized Capacitor
1 x 100nF/63V Unpolarized Capacitor
1 x 4MHz Crystal Oscillator
2 x 22pF Capacitor
1 x 18 Pin 2 Way IC Socket
4 x 820 Ohm 1/4W Resistor
1 x 1K 1/4W Resistor
1 x 4.7K 1/4W Resistor
1 x 7805 Voltage Regulator (TO220)
1 x 7812 Voltage Regulator (TO220)
1 x 1A Bridge Diode

Circuit knowledge

Thursday, November 20, 2014

Control Relay Circuit with 9 Second

Sunday, October 26, 2014

Relay Selector Pushbutton Diagram Circuit

Wednesday, August 20, 2014

PIC Controlled Relay Driver